Сентябрь 06 2010 06:52:45
DIY malicious stun gun
Making the case
Here it is, another fucking hard thing :-) Since we have no ability to make real plastic cases the only thing we can use is EPOXY RESIN. Hard process as i said, but it has advantages also. You will get a monolith, shockproof, water-resistant case, and perfectly isolated. In addition it can be used istead of knuckleduster :D For this process you will need epoxy, glue gun, cardboard and some other stuff. The proccess is well illustrated so minimum descriptrions is required.

Start form making "top" view profile of your stun gun. It's very convinient to use squared paper for this. If you have no idea what the shape should be, just google for some stun gun pictures or look at the first page of this article.

вырезаем основу

Cut some stripes about 3cm wide from the same cardboard. The actual width depends on the maximum height of stun gun parts. It's better to make a little more than a little less....

подготовка к процессу

Now you should glue over your base with these stripes. This requires some patience, you need to wait every time to let the glue cool down. Glue from the outer side, and watch for joint impermeability.

делаем форму

The first fitting : place all parts inside the case and watch if they are fit correctly. At this step you should decide where the swicth, button, and charging port will be.


Final assembly. Connect all parts and test if it works. Use shrinkable tube to fix elements, and make them "wreck" into the case. This is useful because after epox will consolidate you need to cut off the cardboard and some epox too, what results into 2-3mm loss on sides. Use threaded rivets as electrodes. They consist of aluminium facing and a central STEEL rod, so you should expect no difficulties with soldering.

перед заливкой

Pour the epox! But consider that is has very bad ability to permeate everywhere you don't need it ;-) So check all the joints for impermeability. Did it? Do again. Now you are ready...

заливка

Over 6 to 8 hours epox will consolidate, but it will be still very soft. At this moment you can use carver or paper knife to remove the cardboard and shape the thing to fit your hand and nice look :-) Final processing is done with sand paper or something like. After all you can cover it with some paint.

обработка и покраска

Complete form. Looks like commercial stun gun, isnt it? You can congrat yourself and...

готовый шокер


...Proceed to the final part.


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